Vacful

Vacful Vacuum Handling Manipulator for Compact and Ergonomic Box and Bag Handling

What is a Pneumatic Manipulator?

Pneumatic manipulators are operator assisted industrial handling systems designed to move industrial loads ergonomically, safely, and in a controlled manner while minimizing physical effort.

In modern production environments, repetitive lifting and transfer of boxes, bags, sacks, cartons, and packaged materials may create operator fatigue, workplace safety risks, and operational inefficiencies.

Pneumatic manipulator systems are developed to reduce these challenges. Using pneumatic balancing technology, the system creates a natural floating effect on the load, allowing operators to guide materials smoothly, safely, and with precision.

Especially vacuum handling manipulators provide major advantages in applications requiring:

• rapid vacuum lifting
• ergonomic box handling
• bag transfer operations
• controlled vacuum movement
• operator friendly material positioning

These systems are widely used for:

• packaging handling operations
• carton transfer systems
• palletizing processes
• logistics handling applications
• operator assisted lifting operations
• repetitive production environments

What is the Vacful Vacuum Handling Manipulator?

Vacful is a compact vacuum handling manipulator developed by BPM – Bavarian Pneumatic Manipulators.

The Vacful product family consists of:

• Vacful Box
• Vacful Bag
• Vacful Multi

The system is developed for ergonomic, fast, and controlled handling of boxes, bags, sacks, cartons, and packaged materials from 25 kg up to 100 kg.

By combining pneumatic balancing technology with industrial vacuum gripping systems, operators can transfer different load geometries precisely with minimal physical effort.

The system provides:

• controlled vertical movement
• rapid vacuum lifting capability
• stable load positioning
• ergonomic handling control
• secure vacuum gripping

The Vacful manipulator system is especially developed for:

• box handling operations
• bag transfer applications
• rapid packaging processes
• ergonomic lifting operations
• controlled vacuum transfer systems
• compact production environments

The system can be integrated with:

• floor mounted systems
• ceiling mounted systems
• overhead rail mounted systems

allowing flexible integration into different industrial production areas.

Its compact structure provides:

• easy integration into narrow workspaces
• rapid commissioning capability
• flexible production support
• fast operator adaptation
• efficient repetitive handling cycles

This structure makes Vacful highly suitable for modern flexible manufacturing and logistics environments.

Why Use a Vacuum Handling Manipulator?

Vacuum handling manipulators provide major advantages in applications requiring:

• ergonomic lifting
• safe packaging transfer
• rapid handling operations
• operator assisted movement
• controlled vacuum guidance

The Vacful manipulator system offers:

• vacuum assisted handling
• rapid lifting capability
• controlled movement management
• stable handling performance
• ergonomic operator support
• compact workstation integration
• flexible production support
• quick handling cycles

These advantages improve:

• operator safety
• ergonomic working conditions
• production efficiency
• process continuity
• operational flexibility

and provide major operational benefits in modern industrial manufacturing facilities.

Which Industries Use the Vacful Manipulator?

The Vacful manipulator system is used across many industrial sectors.

Main application areas include:

• packaging industry
• logistics operations
• food production facilities
• chemical industry
• bag handling operations
• box transfer systems
• palletizing lines
• general industrial manufacturing environments

The system can be customized with:

• vacuum pad systems
• bag handling tools
• box gripping solutions
• application specific handling attachments

according to operational requirements.

What Makes BPM Different?

BPM – Bavarian Pneumatic Manipulators is not only a manipulator manufacturer.

The company is a German engineering focused industrial handling brand developing process specific ergonomic manipulator systems for modern production environments.

BPM provides engineering solutions in:

• vacuum manipulator engineering
• ergonomic packaging handling systems
• controlled positioning solutions
• operator friendly lifting systems
• process focused manipulator development
• custom handling attachments
• production line integration
• integrated engineering capability

With thousands of completed industrial applications, BPM has strong expertise in ergonomic industrial handling systems across multiple sectors.

Every manipulator system is optimized according to:

• load geometry
• vacuum requirements
• handling processes
• workspace conditions
• production structure
• operator ergonomics

This engineering approach allows BPM systems to go beyond traditional lifting equipment and deliver true process oriented industrial handling solutions.

Meta Description

BPM Vacful vacuum handling manipulator provides compact and ergonomic handling solutions for boxes, bags, sacks, cartons, and packaged materials from 25 kg up to 100 kg with rapid vacuum lifting capability and flexible production integration.

This new compact vacuum semantic engineering structure will also be applied to all BPM Plug and Play manipulator pages.

Application Areas
Automobil, Lebensmittel, Chemie, Bau, Elektrik, Elektronik, Gießerei, Verpackung, Holz, Textil, Mechanik, Keramik, Weißwaren, Tabak, Kautschuk, Kautschuk

Vacful Download Digital Catalog
       
  Vacful Box Vacful Bag Vacful Multi              
Model Supporter Supporter Transporter              
Weight Capacity / kg 0-25 kg 0-50 kg 0-100 kg              
Max. Radius / mm 3000 2500 3000              
Vertical Lift / mm 1600 1600 1800              
Pressure 0,7-0,8 MPa 0,7-0,8 MPa 0,7-0,8 MPa              
Air Consumption 21 nl/min 21 nl/min 21 nl/min            
                     
* Marked dimensions may vary depending on customer needs.

MOUNTING OPTIONS

Vacful

Column Mounted SY

Vacful

Overhead Mounted GT

Vacful

Overhead Trolley Mounted STA

VIDEOS