Scrap Bale Packaging

BPM Manipulators: Safe and Efficient Handling of Scrap Bales in Recycling and Metal Processing

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Challenges in Scrap Bale Handling

Scrap bales made from metal, aluminum, or plastic:

• Are heavy and irregularly shaped

• Pose risks during manual palletizing operations

• Can lead to production delays and workplace safety hazards

BPM Industrial Manipulators solve these challenges with fully pneumatic systems, enabling safe, balanced, and precise handling of scrap bales.

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Scrap Bale Handling Technology

The pneumatic balance system neutralizes the load’s weight.
Operators can lift a bale alone, rotate it 0°–90°, and place it precisely on pallets.

Rigid-arm or twin-rope manipulator models accommodate different capacities and reach requirements.

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Applications

• Recycling facilities

• Foundry scrap feeding lines

• Aluminum, steel, and copper recovery plants

• Press exit lines and storage areas

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Technical Specifications

• Load Capacity: 25 – 1.850 kg (depending on model)

• Rotation Capability: 0°–90°–180°

• Grip Type: Pneumatic gripper, hook, magnet, or special bale clamp

• Operating Principle: 100% pneumatic – no electricity required

• Installation Options: Column, ceiling, or rail-mounted

• Safety: CE certified, compliant with EN 14238 and ISO 12100

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Twin-Rope Models – For Medium-Weight Bales

Ideal for high-speed, balanced, and repeatable palletizing tasks.
The load becomes “weightless” thanks to pneumatic balancing.

• BPM Transporter – Up to 120 kg
  Compact design, fast cycle, high stability.

• BPM Helpful – Up to 180 kg
  Medium scrap bales; twin-rope balance, silent operation, 360° movement.
  Usage: Recycling, metal processing, waste management lines.

• BPM Gentle – Up to 250 kg
  Handles heavier and irregular bales with vibration-free movement and minimal maintenance.

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Rigid-Arm Models – For Heavy and Dense Bales

Rigid-arm manipulators provide maximum stability for large and compressed metal bales.
The arm carries the load directly, ensuring controlled and vibration-free operation.

• BPM Forceful – Up to 450 kg
  Heavy steel bales; 0°–90° vertical–horizontal rotation, pneumatic brake, full balance.

• BPM Powerful – Up to 750 kg
  High-density bales; extended reach, secure positioning, durable arm structure.

• BPM Hercules – Up to 1.200 kg
  Large aluminum, steel, or copper bales; strong structure, high stability, long-lasting mechanics.

• BPM Galactus – Up to 1.850 kg
  Extremely heavy industrial bales and foundry scrap blocks; maximum capacity, high safety, precise guidance.

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Advantages of BPM Manipulators in Scrap Handling

• 🧭 Pneumatic balance system makes heavy bales “weightless”

• ⚙️ 0°–90° vertical–horizontal rotation for precise palletizing

• 👷 Reduces operator effort, ergonomic operation

• 🧲 Safe gripping via pneumatic gripper or clamp

• 🕒 Up to 40% faster palletizing

• 🔥 Safe operation near hot areas with remote feed option

• 🛡️ CE & EN 14238 compliant safety design

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Efficiency, Safety, and Ergonomics Combined

BPM Industrial Manipulators enhance operator safety, maintain production continuity, and minimize physical effort in scrap handling.
Remote control, pneumatic brakes, and specialized grippers allow high-speed, fully safe operation in recycling facilities.

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Locally Produced – Global Quality

Developed by Erha Engineering, BPM Manipulators leverage 35+ years of experience in metal recycling, foundries, and production industries.
All models are CE certified and fully compliant with EN 14238 and ISO 12100 standards.